CUSTOM T-SHIRTS INDIA
This is the complete guide to buying custom t-shirts from India
In this article, you will find details about
What Are Custom T-Shirts?
Custom t-shirts are t-shirts personalized with your logo and design.
Custom T-Shirts – Samples
Custom T-Shirt for Industrial Company
Custom T-Shirt for Restaurant
Custom T-Shirt for Grocery Delivery App
Custom T-Shirt for Salon
Custom T-Shirt for Chemical Company
Custom T-Shirt for Social Service Club
Custom T-Shirt for Youtube Channel
Custom T-Shirt for Fast Food Shop
Custom T-Shirt for Five Star Hotel
Custom T-Shirt for Automobile Showroom
Custom Sweat Shirt for Automobile Showroom
Custom Hoodie for Beverage Company
Thought making custom t-shirts is very simple?
Cotton • Polyester • Polycotton • GSM • Yarn • Knitting • Dyeing • Bio Wash • Compacting • Designing • Screen making • Screen printing • Embroidery design punching • Embroidery • DTG digital printing • Hybrid DTG digital printing • Sublimation • Sticker press • Stitching • Checking • Iron • Packing • Shipping
There are a lot of technical terms and processes involved in the making of custom t-shirts.
All the above terms and processes are explained in a simplified way by experienced custom t-shirts professionals in this article.
Ok, let us jump into details
Types Of Custom T-Shirts
A wide requirement for custom t-shirts can be classified into
Uses Of Custom T-Shirts
Corporate T-Shirts: Corporate companies, businesses, and industries – employee wear t-shirts, uniform t-shirts, t-shirts for employee gifting, t-shirts for customer gifting, t-shirts with your logo for all corporate promotion activities.
Promotion: Custom T-shirts with logo, slogans, tag lines, product photos for product launches, brand promotion, fairs, events, and roadshows.
Clubs: Custom t-shirts, sweatshirts, and hoodies with club logos, social awareness messages for social activities, charity, fundraising, and club tours.
Colleges, schools, and universities: Custom t-shirts, sweatshirts, and hoodies with college and school logo, department t-shirts, custom t-shirts and sweatshirts for cultural events, hostel functions, and job recruitment fairs.
Non governmental organizations
Alumni reunions and get-togethers: Custom T-shirts, sweatshirts, and hoodies with school and college logo, year of the batch and group photos.
Friends: Custom t-shirts, sweatshirts, and hoodies for group tours, get together, bachelor parties, and pre-wedding bashes.
Families: Custom t-shirts, sweatshirts, and hoodies for family get together, tours, anniversaries, birthday parties, and weddings.
Sports events: Sports jerseys with team logo, team name, individual names, and numbers personalization.
Also used for: Custom t-shirts for elections, memorabilia t-shirts, t-shirts for marriage and all functions, contest price t-shirts, and general gifting t-shirts.
Fabrics Used For Custom T-Shirts
Custom t-shirts are commonly made of the following fabrics
100% Cotton Custom t-Shirts
Made from a very soft agriculturally grown plant fiber, cotton is the most comfortable to wear material used in custom t-shirts. It is fully breathable, feels very soft to wear and causes no harm to the skin.
Cotton is available in different kinds
100% Polyester Custom t-Shirts
Polyester / Cotton Blend
The mixture of Polyester and Cotton in various ratios
80/20 – 80 percent cotton and 20 percent polyester
50/50 – 50 percent cotton and 50 percent polyester
The Mixture Of Cotton, Polyester, and Rayon
GSM Of Custom T-Shirts
GSM (grams per square meter). The thickness and quality of a t-shirt can be quickly judged by its gsm.
We do not recommend anything less than 150 gsm for custom t-shirts as they won’t last long.
Recommended gsm for collar polo t-shirts
180 gsm, 200 gsm, 220 gsm, 240 gsm, 280 gsm
Any gsm more than 280 gsm for collar polo t-shirts will make the t-shirt very thick and uncomfortable to wear
Recommended gsm for round neck t-shirts
150 gsm, 160 gsm, 180 gsm, 200 gsm
Any gsm more than 200 gsm for round neck t-shirts will make the t-shirt very thick and uncomfortable to wear
Recommended gsm for sweatshirts and hoodies
Recommended gsm for sports jerseys
160 – 170 gsm
Making Of Custom T-Shirts
Raw cotton is made into yarn through the process of spinning. Yarn is then made into bundles.
Yarn is the bundle of threads used in the making of the fabric for the t-shirt.
Knitting is the process that makes yarn into fabric. Yarn is fed into the knitting machines. Knitting machines have a lot of needles that closely knit the yarn into fabrics.
Circular knitting machines (single knit and double knit) are the most widely used knitting machines.
The best circular knitting machine is: Mayer & Cie
After knitting the fabric is passed out as rolls.
Dyeing is the process that colors the knitted fabric as per our requirement.
The best fabric dyeing machine is: Thies
This is an optional process for 100% cotton fabrics only
The dyed fabric is pre-washed for special specifications with a mixture of some acid and enzymes.
The bio wash process takes place at a very high temperature so that pilling is avoided.
The very small, minute, almost invisible thread protruding on the fabric is cut and break down through this process.
Bio wash makes the fabric very soft, fine, smooth and silky and gives the fabric a uniquely bright and glossy look.
Screen printing, digital printing, hybrid digital printing look brighter on bio-wash fabric than on non-bio wash fabric.
Compacting is the process to avoid shrinkage of the fabric in the future.
Designing of custom t-shirts
Fashion designers and design studios create the style of the t-shirt.
Custom T-Shirt Styles
Custom Collar Polo T-Shirts
Custom Round Neck T-Shirts
Custom V Neck T-Shirts
Custom Round Neck Sweat Shirts
Custom Hoodies – No Zipper
Custom Hoodies with Full Zipper
Custom Sports Jerseys
Pattern Making For Custom T-Shirts
The style of the t-shirt to be manufactured is drawn into a pattern on cardboard.
This is done through computer-aided design and also manual methods.
Cutting For Custom T-Shirts
Cutting is the process to cut the rolls into the pattern of the t-shirt required.
For huge quantities cutting is made through cutting machines.
For small quantities cutting is made manually.
As a result of highly skilled labor, manual cutting is on par with machine cutting.
Design Imprint Processes For Custom T-Shirts
Embroidery Design Punching
This is the process of designing the computerized design file to be fed into the embroidery machine for logo embroidery.
The process of designing the logo for the process of embroidery is called ’embroidery design punching’
Perfection, sharpness, precision, and accuracy in this design punching process are achieved through the combination of the latest computer-aided design software and highly skilled human designers.
Embroidery is the process of applying thread in the form of a design on a piece of fabric through a needle.
It is like an art on a fabric done by a needle using thread.
From hand embroidery in the 1990s embroidery has been outright updated with sharper precision embroidery machines manufactured in Japan. Now, we can even do a fifteen-color logo in the latest embroidery machines.
The best embroidery machine is: Barudan
No other machine can match the sharp curves in the design as Barudan.
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more details about embroidery t-shirts
Screen making is the process of making the screens for screen printing on custom t-shirts.
In the earlier days, the design was first printed on paper using a laser printer or imagesetter, then made into a negative film and then to a positive film.
Screens were made manually exposing the positive film or tracing film to sunlight or special tube lights
The latest technology enables to make screen directly from a computer.
Direct computer to screen making provides sharp designs without curves.
Screen printing is also known as rubber printing.
From table printing in the 2000s screen printing has now evolved into computerized screen printing.
This enables sharper precision in printing, exact accuracy in color seating, the smooth and flat finish of printing on the fabric.
The best screen printing machine is: MHM
Digital Direct To Garment Printing
Direct to garment digital printing also popularly known as DTG is the modern form of screen printing.
DTG machine is connected with the computer and prints on the fabric directly.
DTG is very good for multi-color prints. DTG also saves a lot of pre-process time resulting in fast shipping turnaround time.
Hybrid Digital Direct To Garment Printing
Hybrid direct to garment digital printing is the most advanced technology in multicolor printing.
The color output of Hybrid direct to garment digital printing is more accurate and brighter than Ordinary DTG.
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more details about printed custom t-shirts
Sublimation Sports Jerseys
Sublimation is the technology used for all-over print on 100% polyester dri-fit sports jerseys.
Multicolor print design is printed on stickers through multicolor offset printing.
Sticker is then pressed on the t-shirt through fusing technology.
Name And Number Personalization
Individual names and numbers can be printed on each t-shirt as per your requirement.
We can also do other personalization work according to your needs.
Stitching Of Custom T-Shirts
After printing, embroidery and the design imprint process, the cut fabric is stitched and finished into custom t-shirts.
Collar, cuff, rib, hood, zipper, and neck labels are stitched to the t-shirt in this stage.
Checking Of Custom T-Shirts
After stitching, the full t-shirt is checked for small specks of dirt, any pinholes, stains, and loose threads.
Minute mistakes are corrected and custom t-shirts with major mistakes are removed from the lot and sent to waste.
Ironing Of Custom T-Shirts
After checking, custom t-Shirts are folded and hot ironed.
Packing Of Custom T-Shirts
After ironing, the custom t-shirts are individually packed into polybags.
Then specified quantity is bundled in master polybags.
Example: 5 custom t-shirts individually packed in single polybags, 10 custom t-shirts packed in single polybags are then packed in a master polybag.
The specified number of custom t-shirts, master polybags are packed in carton boxes or gunny bags as instructed by the buyer and sent for shipping.
Custom T-shirts Printing And Embroidery In India
Established in 2002 – Indiatshirts.com has been manufacturing custom t-shirts with logo embroidery and printing to 1000’s of customers around the world for the last two decades.
We supply custom t-shirts for a large number of • Corporate companies • Small businesses • Event organizers • Non-governmental organizations • Social service clubs • Government departments • Charity organizations • Colleges • Universities • Schools • Political Parties worldwide at affordable prices.
Started in a garage as a small printed custom t-shirts company printing screen printed custom t-shirts for customers coming to Tirupur, the t-shirt hub of India – today Indiatshirts.com has grown to a big company with all modern facilities • High-end designing • Pre-print processing • Direct from computer screen making • Computerized screen printing machines • Japanese embroidery machines • Direct to garment digital printing machines • Hybrid direct to garment digital printing machines • Sublimation set-up
We have a vertical in house vertical t-shirt manufacturing factory equipped with the latest machines. This helps us to fulfill any requirements of our customers in a very short time.
We keep an eye on the latest production, printing, and embroidery techniques and update our processes accordingly to bring value to our customers.
Custom t-Shirts – varieties of garments – styles, fabric, color, sizes
We offer a huge number of styles in collar polo t-shirts, round neck t-shirts, v neck t-shirts, sweatshirts, hoodies, and sports jerseys
We can make your t-shirt in any fabric viz., 100% cotton, 100% polyester, polyester-cotton mix, dri-fit, fleece, etc.
You can select your style from the above in about 50+ colors and 20+ sizes for men, women. and kids. We can also custom manufacture colors and sizes as per your requirement.
Click here to check our
Color / Size chart
We can do any individual personalization work according to your needs.
Our experienced personal, skilled labor, most modern set-up, and varieties make our custom t-shirts special and stand out from the rest.
Easy Ordering Of Custom T-Shirts
We live in a super-fast world today. E-mail is almost dead. Gone are the times you used to wait for email replies after sending an inquiry.
We have an immediate reply system through whatsapp. No need to do your design using old-school dirty interfaces. Just send us the final design files through whatsapp and we take care of the rest.
We will assist you right from understanding your design, quote, pre-print or pre-embroidery size dimension previews, invoicing, order status update and shipping update through whatsapp.
Custom T-Shirts – No Minimums
We don’t have any minimums.
We can print even one t-shirt for you.
This gives you the following advantages:
You need not stock a huge quantity of custom t-shirts.
You need not have to spend a big amount on the custom t-shirts at a stroke.
Just order whatever the less quantity, whenever you need them.
Shipping Lead Time For Custom T-Shirts
Shipping lead time depends on the design, quantity, t-shirt style, etc. We will take any time between 24 hours to two weeks.
It is always safe to place the order before three weeks so that there is no last-minute confusion.
However, if you don’t have that much time and need the order on a very urgent basis – let us know, we will work out the best solution for you.
India And Worldwide Shipping Of Custom T-Shirts
We ship from Tirupur the t-shirt hub of India
Your order of custom t-shirts will be shipped to you as per your specifications to your address.
Shipping method: courier, transport is discussed with the buyer during the placement of the order.
We proudly ship from the Republic of India.
We ship anywhere in India.
We ship anywhere in the world.
Multiple Address Shipping
We can also ship to multiple addresses as per your request.
You place an order for 100 t-shirts of the same style, design in various sizes. You want each t-shirt to be shipped to a different address – we can do it hassle free for you.
Just send us the name, shipping address details to us.
We will ship the t-shirt to each and address and send you the airway bill details for each address separately.
Shipping Update For Custom T-Shirts
We will send you a photo of the shipping package when the t-shirts are ready for shipping.
We will send you the package tracking details or the shipping air waybill after shipping.
Shipping Tracking Airway Bills
Nowadays, most of the shipment tracking airway bills are trackable url’s.
In such cases, we don’t get hard copy airway bills.
We send you the shipment tracking url to you after your package is shipped with the product photograph.
In some cases, we won’t be able to send a photograph of the product due to timing constraints.
Shipment Tracking Air Way Bill
In case of international shipments thro Fedex, DHL, UPS, etc – we receive an air waybill copy from the logistic partner.
We will forward the airway bill copy to you.
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